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Optimization of components production on draw press
Rérych, Pavel ; Staněk, Vojtěch (referee) ; Podaný, Kamil (advisor)
The diploma thesis present technology production of draining outlet. This is a rectangular deep drawn part, where basic shape is formed in two towing operations now. The used material is an austenitic stainless steel 17 240 with thickness 1 mm. According to the entry documentation the production technology was not change – current technology (it means drawing without thinning the wall) is most suitable. Based on technological and control calculations two-operations production was determined, which will take place in the united conventional instrument. The hydraulic press with marking Dieffenbacher PO250, which has a magnetic tool clamping, per stroke will perform here both operations. The payback was calculated for yearlong production 50 000 pieces after 0,8 years. The proposed production will make the current production more efficient including economic benefits.
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Design production of sink
Pecha, Oldřich ; Dvořák, Milan (referee) ; Podaný, Kamil (advisor)
Thesis submits concept of the sink fabrication technology where circular sink is made from rustproof austenitic steel 1.4301 (X5CrNi 18-10) using technology of conventional deep drawing without reducing wall’s thickness. Hydraulic press YL32 - 400 with nominal force 400 kN has been chosen as the production machine. Drawing tool with holder was designed to be used for this technology and its drawing documentation had been enclosed in this thesis. Size of the production series was set for 20 000 products annually. Control simulation of the drawing process has proven that designed component can be made and that computations are correct. Economic and technological estimation was performed which resulted in price being set for 555 czech crowns per piece. After manufacturing first 7 447 products the manufacturing process will become economically profitable.
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Optimization of production process of drain
Staněk, Vojtěch ; Chudík, Ivan (referee) ; Podaný, Kamil (advisor)
The project looks for a solution to optimalization of rotational deep drawn part with flange production. It deals with sewerage drain, which is produced by conventional tool to two deep drawing operations. The used material is austenitic Cr-Ni stainless steel 1.4301. Suitability of this material for deep drawing operations was considered by means of the tensile test and the Erichsen test. On the bases of these results, serializability of production and theoretic relationships for determination of number of deep drawing operations, it was decided upon one operation serial production, by conventional tool without attenuation thickness of sheet. Production will take place on hydraulic press Dieffenbacher PO250 with magnetic tool fastening. The deep drawing tool was designed and constructed. For series of 2 000 units per year the rate of return was calculated after 4,7 years, while using the punch from the current second deep drawing operation it was calculated after 3,4 years.
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Optimization of components production on draw press
Rérych, Pavel ; Staněk, Vojtěch (referee) ; Podaný, Kamil (advisor)
The diploma thesis present technology production of draining outlet. This is a rectangular deep drawn part, where basic shape is formed in two towing operations now. The used material is an austenitic stainless steel 17 240 with thickness 1 mm. According to the entry documentation the production technology was not change – current technology (it means drawing without thinning the wall) is most suitable. Based on technological and control calculations two-operations production was determined, which will take place in the united conventional instrument. The hydraulic press with marking Dieffenbacher PO250, which has a magnetic tool clamping, per stroke will perform here both operations. The payback was calculated for yearlong production 50 000 pieces after 0,8 years. The proposed production will make the current production more efficient including economic benefits.
|
|
|
Design production of sink
Pecha, Oldřich ; Dvořák, Milan (referee) ; Podaný, Kamil (advisor)
Thesis submits concept of the sink fabrication technology where circular sink is made from rustproof austenitic steel 1.4301 (X5CrNi 18-10) using technology of conventional deep drawing without reducing wall’s thickness. Hydraulic press YL32 - 400 with nominal force 400 kN has been chosen as the production machine. Drawing tool with holder was designed to be used for this technology and its drawing documentation had been enclosed in this thesis. Size of the production series was set for 20 000 products annually. Control simulation of the drawing process has proven that designed component can be made and that computations are correct. Economic and technological estimation was performed which resulted in price being set for 555 czech crowns per piece. After manufacturing first 7 447 products the manufacturing process will become economically profitable.
|
|
|
Optimization of production process of drain
Staněk, Vojtěch ; Chudík, Ivan (referee) ; Podaný, Kamil (advisor)
The project looks for a solution to optimalization of rotational deep drawn part with flange production. It deals with sewerage drain, which is produced by conventional tool to two deep drawing operations. The used material is austenitic Cr-Ni stainless steel 1.4301. Suitability of this material for deep drawing operations was considered by means of the tensile test and the Erichsen test. On the bases of these results, serializability of production and theoretic relationships for determination of number of deep drawing operations, it was decided upon one operation serial production, by conventional tool without attenuation thickness of sheet. Production will take place on hydraulic press Dieffenbacher PO250 with magnetic tool fastening. The deep drawing tool was designed and constructed. For series of 2 000 units per year the rate of return was calculated after 4,7 years, while using the punch from the current second deep drawing operation it was calculated after 3,4 years.
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